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车用芯片传感器车规级认证AEC-Q100认证测试项目要求

车用芯片传感器车规级认证AEC-Q100认证测试项目要求
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<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">近两年的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MWC(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">全球行动通讯大会<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">各大车厂皆推出车联网的应用概念,日前两大行动装置操作系统开发商<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Apple<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Google<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">也正式跨足汽车领域,分别发表<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">CarPlay<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Android Auto<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">平台,除了<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Google<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">无人驾驶车,包含<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Benz/BMW/Volvo/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">一汽集团<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">中国军事交通学院<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">…<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">等产官机构都已完成无人驾驶技术开发并开始进行道路实验,中国的网络企业百度、乐视也在无人驾驶的领域展现积****切入动作。全球汽车电子的产值将会因为应用平台的成熟而大幅成长。车用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2018<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">前的年复合成长率为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">10.8%<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,为更领域之****,其中亚太区的车用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">更高达<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">20%<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">业者无不磨刀霍霍的准备强攻此新蓝海市场。


<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">车用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的市场相较于<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ICT<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">资通产业的差异为市场较为封闭,且前期的开发及验证期可能长达<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">3<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年,对台湾<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">中国<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">业者已习惯<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Time to market<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的运作模式相悖,价值理念也不尽相同,本文将以<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">验证规范解析如何满足车厂<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">模块厂客户的需求,并将本文焦点放在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2014<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">9<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">月新改版规范<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100 H<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">版的要求进行*。

<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">一、想入场,请先取得两张门*<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#3366cc">-AEC & ISO/TS 16949
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">要进入车子领域,打入各<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Tier1<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">车电大厂供应链,必须取得两张门*,一张是由北美汽车产业所推的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100(IC), 101(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">离散组件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">), 200(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">被动零件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">可靠度标准;第二张门*,则要符合零失效<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(Zero Defect)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的供应链质量管理标准<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ISO/TS 16949<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">规范<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(Quality Management System)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。其及关连性可参考下列图示<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">1<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">说明。


<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">二、汽车零组件市场层级决定可靠度质量要求
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">汽车零组件市场可以大致区分为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">3<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">部分:
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">1. OEM / ODM (<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">正厂出厂零件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">) / OES (<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">正厂维修零件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2. DOP (Dealer Option<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">经销商选配零件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">3. AM (After Marketing <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">副厂零件<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">对客户的失效率预估及备品备置策略会因决定进入不同市场而有所变化,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">OEM/ ODM/ OES<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">为原厂保固,因其保固期较长,各车厂需要在制造及售后服务的成本之间取得平衡,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">供货商要进入的门坎较高。<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">DOP<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">则为各经销商因在地市场的销售策略需求所做的选配项目,进入门坎与上述相近,售后市场<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(AM)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">与原厂保固无关,所以相对进入门坎及成本是较低的。另一面向为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的产品类型较多属于影音周边与主被动安全无关,所要求的可靠度也低于原厂零件,可参考下图<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">说明。


<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">三、车用<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#3366cc">IC<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">规范<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#3366cc">AEC-Q100<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">的验证流程
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">那么,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计业者,该如何进入车用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">供应链呢<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">?<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">首先应先了解其中之一张门*,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。下图<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">3<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">规范中的验证流程,此图是以<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Die Design<*n style="font-size:9.0000pt"><*n style="font-family:Symbol"><*n style="color:#666666">&agr*e;<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Wafer Fab.<*n style="font-size:9.0000pt"><*n style="font-family:Symbol"><*n style="color:#666666">&agr*e;<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">PKG Assembly<*n style="font-size:9.0000pt"><*n style="font-family:Symbol"><*n style="color:#666666">&agr*e;<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Testing<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的制造流程来绘制,各群组的关联性需要参考图中的箭头符号,笔者将验证流程分为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">5<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">个部分进行简易说明,各项测试的细节部分就不再细述。

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">1. Design House: 
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">红*域为可靠度实验前后的功能测试,此部分需<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计公司与测试厂讨论执行方式,与一般<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">验证主要差异在功能测试的温度设定,此部分稍后会进行说明。

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">2.Wafer Foundry: 
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Group D<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的绿*域为晶圆厂在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Wafer Level<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的可靠度验证,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Fabless<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">业者须与委<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">托制造的晶圆厂取得相关资料。

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">3.Reliability Test : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">蓝*域为可靠性视产品包装<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">特性需要执行的项目,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">将其分为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">:
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">            . Group A : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">加速环境应力实验
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">            . Group B : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">加速工作寿命模拟
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">            . Group C : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">封装完整性测试
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">            . Group E : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">电性验证测试
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">.             Group G : <*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">空腔<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">密封型封装完整性测试

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">4.Design Verification: 
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">部分<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Group E<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的咖啡*域为设计时间的失效模式与影响分析评估,成品阶段的特<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">性验证以及故障涵盖率计算。

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">5.Production Co*ol: 
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Group F<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的区域生产阶段的质量控管,包含良率<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/Bin<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">使用统计手法进行控管及制定标准<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">处理流程。


<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">四、<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#3366cc">AEC-Q100 H<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">版本的新要求读解
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">自<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2007<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">5<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">月,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100 H<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">版发布后,时隔<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">7<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年以上的时间,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2014<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">9<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">月,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">G<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">版发布,此段内文将探讨<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100 H<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">版与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">G<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">版之间的主要差异,及改版后规范的说明。

<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">1. <*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">温度等级 
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">供货商必须先了解终端客户如何使用此<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及其在车内的安装位置,以实际应用的温度范围来订定合适的温度等级,此温度等级定义会应用在两个部分。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">一部分为测试计划展开时各可靠度实验的条件选择,如<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">:TCT(Temperature Cycling<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,温度循环实验<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,不同等级的温变范围及温差循环数会有差异。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">第二部分为前述的可靠度实验前后功能性测试温度必须依照<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">User<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">所订定的温度范围来做功能应用的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">FT(Final Test)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">测试,订定温度等级为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Grade 1(-40<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">~125<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,则代表<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">FT<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">时使用低温<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">-40<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">、常温<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">25<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及高温<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">125<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,且需要留意其测试温度有先后顺序的订定。如<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">:HTOL(High Temperature Operating Life<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,高温工作寿命试验<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">FT<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">测试定义顺序为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Room<*n style="font-size:9.0000pt"><*n style="font-family:Symbol"><*n style="color:#666666">&agr*e;<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Cold<*n style="font-size:9.0000pt"><*n style="font-family:Symbol"><*n style="color:#666666">&agr*e;<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Hot<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">新版的部分取消了<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Grade 4 0<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">~70<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的温度等级,如表<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">1<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,此温度等级若比对车用模块在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ISO 16750/SAE J1211…<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">等规范内的描述是无法对应到合适的产品,因此笔者认为取消此温度等级是更贴近实际模块的要求。


<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">2. <*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验项目
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">在新版的增减项目如下<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">:

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(1)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">取消<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666"> : GL(Gate Leakage<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">;高温闸****漏电测试<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ESD<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">中的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM(Machine Mode)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。
<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">GL<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的部分主要在车用模块应用时所可能遭遇高温及高电场同时发生的环境,此环境会让<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC Package<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">内的等效电容及电阻产生<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Gate Leakage<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的失效,此失效现象可经由高温烘烤的方式恢复,取消的原因规范中未有说明,但以笔者在宜特科技实验室多年所累积的验证测试经验来看,此失效模式常发生在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Burn-In<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Reflow<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的过程,虽规范已取消,在生产过程或实际应用客退若有相同失效发生,仍可使用此手法进行再现性实验。

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的部分则与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">JEDEC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">JESD47<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">规范同步,一是<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HBM(Human Body Mode)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">可以等效<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的实验结果,二是<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">CDM(Charged-Device Model)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的重要性更胜于<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,因此应多着重在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">CDM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的测试。至于文献中提到的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HBM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的关联性,以笔者在宜特科技<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ESD<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验室的实务经验,仍有部分产品的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ESD<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">防护电路在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HBM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">MM<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">上是有所差异的,规范虽然取消此项目,但<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">业者仍需要面对当<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ESD<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">客退发生时的处理,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ESD<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">定义为设计验证,所以目前各家厂商仍将其列为标准测试项目。

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(2)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">新增<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666"> : Lead(Pb) Free(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">无铅<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">车电与医疗产业不同于<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ICT<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">资通产业,车电与医疗产业注重的科技是技术成熟性、可靠性以及零失效,而非<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">ICT<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">所追求的技术,因此,车用电子产品在无铅制程的转换时程是比消费性产品来的晚,此次正式列入测试项目也代表无铅制程的转换已相当成熟,但仍允许部分如引擎室内高温应用等产品使用有铅制程。无铅的验证项目则包含<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Solderability<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">、<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Solder heat resistance<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">以及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Whisker<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。


<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">3. <*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验条件
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">主要实验条件改变的部分在于<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HTOL(High Temperature Operating Life)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">TCT(Temperature Cycling)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">两项实验,其余如<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Wire bonding<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的相关实验则是取消<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Ppk<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的计算使用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Cpk<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">则可、<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Solderability<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">则说明可由烘烤替代蒸气老化、<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Group G<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">部分的实验样品数则略为减少,测试项目所参考规范调整的部分则请读者自行参阅,在此不细述。

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(1)HTOL : 
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">有三个部分,一为实验时间增长皆为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">1,000Hrs<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,二为清楚定义温度为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Tj(Junction Temperature)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,三为实验高温对齐<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Grade<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的定义。

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(2)TCT : 
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">min标的低温温度由<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">-50<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">调整为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">-55<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Cycle<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">数的部分则有部分提升,仍可参考<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">JESD22-A104<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的规范进行等效实验条件的替换。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验条件的部分可再参考稍后第五部份的说明,将可更理解此次规范变更所要表达含意。


<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">4. <*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">通用性数据
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">先以下图<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">4<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">来说明通用性资料<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(Generic Data)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的基本含意,两个产品<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">A<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">、<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">B<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,若有使用相同制程或材料,则可初步定义为同一家族系列产品,若对<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">A<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">产品进行完整<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC Q-100 Qualification<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,相同制程或材料的部分所产出的测试结果则称之为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Generic Data<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,先不论验证的数量与程序,只要<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Generic Data<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的定义符合<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的说明,<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">B<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">产品进行剩余项目的验证后再加上<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Generic Data<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,则可宣告<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">B<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">产品也通过<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。



<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">此次新的版本对于<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Generic Data<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">及<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Qualification Family<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的定义及使用原则有较清晰的说明,并且简化了其认证程序,同时以情境模拟案例,来说明那些制程变更时应进行那些实验项目与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Lot<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">数量,都有较明确的定义,因内容过多,读者若有需要可以再参阅规范。


<*n style="font-size:12pt"><*n style="font-family:Arial"><*n style="color:#666666">5. <*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">拟定测试计划
<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">本文中****重要、也是此次改版中,笔者认为变动的部分,呼应美国汽车工程师协会在规范<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">SAE-J1879/J1211<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">中强调的强韧性<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">稳健性验证<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">(Robustness Validation)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,验证计划应思考的是,因应该产品在实际应用环境所面临的使用条件而拟定的,而非以单一测试标准<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">条件来适用所有产品,也就是<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Test for Application<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,而非<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Test for Standard<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。 

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">要如何拟定一个合适的验证计划呢<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">?<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">一步为制定该组件被设计<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">生产的目的,我们称之为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Mission Profile<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,除了满足功能性的任务外,要再加上可靠度的任务,表<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">2<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">为汽车的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Mission Profile<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">参数范例。

<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">供货商须考虑不同应用功能的组件将会对应不同的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Mission Profile<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,若<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">工作行为是在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Non-Operating Time<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,如<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">:<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">警报器等的应用,则<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Life time<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">条件应满足<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">116,400Hrs<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">在常温的情况。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">若<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">仅在<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Engine On<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">时工作,那<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Mission Profile<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">就必须要满足<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">12,000Hrs<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">的寿命时间,及其工作位置的使用温度,假定<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Engine On<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">时该<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">平均的工作温度<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Junction Temperature(Tj)=87<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,我们使用的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HTOL<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">测试温度为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">125<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666">℃<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,活化能设定为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">0.7eV<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,接下来使用<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Arrheniu*odel<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">来计算实验时的温度加速率,如下公式计算<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">: 


<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">即可算出温度加速率<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AFT=8.6232<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,以上述的设定目标寿命为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">12,000Hrs<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">,因此<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">HTOL<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">实验时间应为<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">12,000Hrs/8.6232 = 1,392Hrs<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。除了温度加速的范例,包含温度循环<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">/<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">湿度的加速公式已列在新规范中,各位可在参考规范内文。

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">上述范例旨在说明如何以终端产品实际应用的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Mission Profile<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">来设计合适的测试计划,相信很多从事<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计的品管单位都相当熟悉,本文要表达的是规范将逐渐舍弃以单一标准来订定,而是交由<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">End User(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">终端客户<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">与<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">Component Manufacturer(<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">零组件制造商<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">)<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">来共同制定合宜的验证计划。制定验证计划的流程可参阅下图<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">5<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">。   


<*n style="font-size:12pt"><*n style="font-family:宋体"><*n style="color:#3366cc"><*n style="font-family:宋体">五、结语

<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">消费性产品的产品功能设计,一般<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计业者早已驾轻就熟,而这一两年,随着汽车市场,逐步走向车联网、电动车领域,需要更多驾驶信息辅助整合系统,也让<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计业者找到进入市场的敲门砖。然而,消费性电子产品而言,产品寿命设计约<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">1~3<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年为汰换周期,但车用电子则以<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">10<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年起跳,上看<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">15<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">年寿命期。如何寻找有经验的实验室,协助客户了解车规,制定相对应的<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">AEC-Q100<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">验证步骤与手法,顺利进入车厂供应链,是****为重要的事。笔者以规范改版作为出发点完成本文撰写,加上多年在GRGT广电计量协助<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">设计业跨入车用电子的实战经验,期能让更多其他<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">业者能在车电<*n style="font-size:9.0000pt"><*n style="font-family:Arial"><*n style="color:#666666">IC<*n style="font-size:9.0000pt"><*n style="font-family:宋体"><*n style="color:#666666"><*n style="font-family:宋体">验证获取更多的信息。

 

以上内容为车用芯片传感器车规级认证AEC-Q100认证测试项目要求,本产品由广州广电计量检测股份有限公司直销供应。
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